Carbon Fiber Filled PPSU CF60 For Coil Tube Racks
PPSU CF60 has extremely high strength and rigidity (tensile strength over 200 MPa), excellent heat resistance (works stably above 200°C), good chemical corrosion resistance, can reduce weight by about 40% compared to metal frames, has good dimensional stability, strong impact resistance, good processing performance (suitable for injection molding), and excellent electrical insulation performance.
- Manufacturer: Carbon New Material
- OEM/ODM: Acceptable
- Color: Black
- Free Samples: 3-25kgs
- MOQ: 100kgs
- Port: Xiamen, China
- Model Number: PPSU-CF-BCA6
Introduction to PPSU CF60 Composite Material
I. Material Composition and Content
PPSU CF60 is a thermoplastic composite material obtained by using polyphenylsulfone (PPSU) as the base material and filling 60% carbon fiber for reinforcement and modification.
II. Main Performance Advantages and Application Cases
1. Outstanding mechanical properties: It has extremely high strength and rigidity. The tensile strength can reach more than 200 MPa. In the aerospace field, it can be used to manufacture aircraft parts such as wing connectors, which can withstand huge stresses without deformation. For example, in some new aircraft structural parts, the use of PPSU-CF60 composite material can reduce the overall weight of the aircraft while improving the strength and stability of the structure.
2. Excellent heat resistance: It has a high heat distortion temperature and can work stably for a long time in a high-temperature environment above 200°C. For example, in the peripheral parts of automobile engines, it can withstand the high temperature generated by the engine and ensure the stable performance of the parts. For instance, in some key parts of the automobile turbocharging system, the use of PPSU CF60 composite material can maintain good performance in a high-temperature and high-pressure working environment.
3. Good chemical corrosion resistance: It has strong resistance to acids, alkalis, organic solvents, etc. In the chemical industry, it can be used to manufacture corrosion-resistant pipes and containers. For example, in some highly corrosive chemical production environments, pipes made of CF60 PPSU composite material can be used for a long time without being corroded, reducing equipment maintenance costs.
4. Weight reduction: The addition of carbon fiber greatly reduces the weight while ensuring strength. For example, in high-end sports equipment such as bicycle frames, it makes the equipment lighter and more convenient to carry and operate. Compared with traditional metal material frames, the weight of CF60-PPSU composite material frames can be reduced by about 40%.
5. Good dimensional stability: In the manufacturing of precision instruments, such as the casing of medical equipment, it can ensure dimensional accuracy and ensure the normal operation of the equipment. For example, in some high-precision medical detection equipment, the casing made of PPSU CF60 composite material can ensure that the dimensional change is extremely small under different temperature and humidity conditions, improving the accuracy of detection.
6. Strong impact resistance: It can withstand a certain degree of impact without breaking. In the field of protective equipment, such as helmets, it can provide better protection. After testing, helmets made of PPSU CF 60 composite material can effectively absorb impact energy and reduce head injuries when subjected to high-speed impacts.
7. Good processing performance: It can be processed and molded by methods such as injection molding, with high production efficiency. It is widely used in mass production of various products. Compared with traditional composite materials, the processing technology of PPSU CF60 composite material is simpler and the molding cycle is shorter, which can greatly improve production efficiency.
8. Excellent electrical insulation performance: In the field of electronics and electrical appliances, it can be used to manufacture insulating parts to ensure electrical safety. For example, in some high-performance electronic equipment, insulating parts made of PPSU CF60 composite material can effectively prevent electrical short circuits and leakage, improving the safety and reliability of the equipment.
III. Application Fields
| Field | Application Case | Advantage Reflection | Relevant Data or Description (if any) |
|---|---|---|---|
| Medical field | Manufacturing medical device components such as surgical tool trays, nebulizers, heart valves, and dentures | It has excellent biocompatibility, chemical corrosion resistance, high heat resistance, and good dimensional stability. It can withstand repeated disinfection and maintain stable performance in the medical environment. | For example, in some high-precision surgical instruments, the dimensional stability of PPSU CF60 can ensure the precise operation of the instruments. |
| Aerospace field | Used for aircraft internal structural parts and components, such as wing connectors, etc. | High strength, high rigidity, light weight. It can meet the high-performance requirements of aerospace materials for materials, while reducing the weight of aircraft and improving fuel efficiency. | Compared with traditional metal materials, the use of PPSU CF60 can reduce the weight of components by a certain percentage, which helps improve the overall performance of aircraft. |
| Automotive field | Automotive engine peripheral parts, turbocharging system parts, connectors, etc. | It can withstand high temperatures, high pressures, and harsh chemical environments. It has good impact resistance and dimensional stability to ensure the reliability of components under various working conditions of automobiles. | In the high-temperature automobile engine compartment, PPSU-CF60 components can maintain stable performance and reduce the automobile maintenance cost caused by component failures. |
| Electronics and electrical field | Manufacturing integrated circuit boards, coil tube racks, capacitor films, high-performance battery casings, etc. | It has good electrical insulation performance, heat resistance, and processing performance, which can meet the special requirements of electronics and electrical appliances for materials. | For example, in some high-performance electronic devices, the insulating parts made of CF60 PPSU can ensure electrical safety and prevent short circuits and leakage problems. |
Thermoplastic composites enhanced and modified with carbon fiber may exhibit differences in performance due to factors like varying matrix resins, carbon fiber content and types, as well as production techniques.
If you are intrigued by this material and wish to gain more knowledge about product specifications, performance, and price, please get in touch with us directly. Thank you.
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Contact Us
Thermoplastic composites reinforced and modified by carbon fiber may have differences in performance due to factors such as different matrix resins, carbon fiber content and types, and production processes. If you are interested in this material and want to further understand information such as product specifications, performance, and price, please contact us directly. Thank you.
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
