ABS-LCF50 is a high-performance composite with 50% low carbon fiber reinforcement, offering exceptional tensile strength (≥180 MPa), flexural strength (≥280 MPa), and impact resistance (≥6.0 kJ/m²). It provides superior wear resistance, excellent thermal stability (HDT ~145°C), and good chemical resistance, making it ideal for demanding automotive, industrial, electronic, and consumer applications.
High-performance ABS-LCF50 material
- Model number: ABS-LCF-BCA5
- Matrix Resin: Acrylonitrile Butadiene Styrene (ABS）
- Reinforcing Filler: Carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
Mechanical Properties
ABS-LCF50 is engineered for superior mechanical performance with 50% low carbon fiber reinforcement. The increased carbon fiber content significantly enhances stiffness, strength, and wear resistance compared to both unreinforced ABS and composites with lower carbon fiber content. This makes it suitable for applications subjected to higher mechanical loads and extreme stress conditions.
Tensile Strength: ≥ 180 MPa
Flexural Strength: ≥ 280 MPa
Impact Strength: ≥ 6.0 kJ/m²
With 50% carbon fiber content, ABS-LCF50 offers outstanding mechanical properties, delivering an excellent balance of strength, durability, and impact resistance for demanding, high performance applications.
Thermal and Chemical Resistance
ABS-LCF50 retains the thermal and chemical stability of pure ABS, with notable improvements due to the higher carbon fiber content. It performs reliably in high temperature environments and under moderate to high chemical exposure.
Heat Deflection Temperature (HDT): Approx. 145°C
Long-Term Service Temperature: Up to 145°C
Chemical Resistance: Good resistance to oils, fuels, solvents, and many common chemicals
ABS-LCF50 performs effectively in industrial, automotive, and consumer applications that require enhanced thermal and chemical resistance.
Wear Resistance and Processing
ABS-LCF50 offers superior wear resistance, particularly in high friction environments. The increased carbon fiber content enhances durability while maintaining good processability with standard thermoplastic methods. However, due to the abrasive nature of carbon fibers, tooling wear may be higher.
Wear Resistance: Significantly improved under high friction conditions compared to unreinforced ABS
Processing Methods: Injection molding, extrusion (reinforced tooling recommended for prolonged use)
Its excellent wear resistance and mechanical strength make ABS-LCF50 ideal for heavy duty industrial components where durability and mechanical stress are critical factors.
Environmental Adaptability
ABS-LCF50 features very low moisture absorption and excellent dimensional stability, ensuring reliable performance in environments with fluctuating temperatures and humidity. It provides better environmental stability than both unreinforced ABS and ABS with lower carbon fiber content.
Water Absorption: Very low
Dimensional Stability: Excellent, with minimal expansion or contraction under environmental changes
ABS-LCF50 offers reliable performance in diverse indoor and outdoor conditions, making it suitable for applications exposed to challenging environments.
Applications
ABS-LCF50 is designed for demanding applications that require superior mechanical strength, wear resistance, and thermal stability:
Automotive: Structural components, engine covers, brackets, and housings exposed to elevated mechanical stress and temperatures
Industrial Manufacturing: Heavy duty parts such as enclosures, fixtures, gears, and support brackets in high wear environments
Electronics: Protective housings and covers for devices requiring enhanced impact resistance and thermal stability
Consumer Goods: High performance components such as power tool casings, appliance parts, and durable sports equipment
Summary Table for ABS-LCF50
| Characteristic | Value/Description |
|---|---|
| Carbon Fiber Content | 50% |
| Tensile Strength | ≥ 180 MPa |
| Flexural Strength | ≥ 280 MPa |
| Impact Strength | ≥ 6.0 kJ/m² |
| Heat Deflection Temperature | Approx. 145°C |
| Long-Term Service Temperature | Up to 145°C |
| Chemical Resistance | Good |
| Water Absorption | Very low |
| Processing Methods | Injection molding, extrusion (reinforced tooling recommended) |
| Wear Resistance | Significantly improved under high friction conditions |
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Strength between ABS and ABS-LCF
ABS-LCF (Low Carbon Fiber Reinforced ABS) offers a noticeable strength improvement over standard ABS. The addition of low carbon fiber content enhances ABS's tensile strength, impact resistance, and rigidity, making it more suitable for moderate-load and demanding environments. ABS-LCF also provides better flexural strength and heat resistance compared to standard ABS, making it ideal for applications requiring improved strength and durability without compromising processability.
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Frequently Asked Questions
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
