Carbon Fiber Components Tailored ABS-CF40 - Carbon Fiber Compounds Manufacturer | Supplier
Carbon Fiber Components Tailored ABS-CF40 - Carbon Fiber Compounds Manufacturer | Supplier
Carbon Fiber Components Tailored ABS-CF40 - Carbon Fiber Compounds Manufacturer | Supplier
Carbon Fiber Components Tailored ABS-CF40 - Carbon Fiber Compounds Manufacturer | Supplier
Carbon Fiber Components Tailored ABS-CF40 - Carbon Fiber Compounds Manufacturer | Supplier
Carbon Fiber Components Tailored ABS-CF40

  • Model number: ABS-CF-BCA4
  • Matrix Resin: Acrylonitrile Butadiene Styrene (ABS)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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Mechanical Properties

ABS-CF40 is engineered for superior mechanical performance, featuring a 40% carbon fiber reinforcement. This substantial increase in carbon fiber content provides exceptional stiffness, strength, and wear resistance, making it ideal for applications that are exposed to extremely high mechanical loads and stress.

Tensile Strength: ≥ 200 MPa

Flexural Strength: ≥ 280 MPa

Impact Strength: ≥ 6.0 kJ/m²

With 40% carbon fiber content, ABS-CF40 offers unmatched mechanical properties, making it perfect for demanding applications that require maximum strength, durability, wear resistance, and impact protection.

Thermal and Chemical Resistance

ABS-CF40 retains the thermal and chemical stability of pure ABS, but the performance is further enhanced by the higher carbon fiber content. It excels in high temperature environments and can withstand aggressive chemical exposure, making it ideal for even more extreme conditions than ABS-CF30.

Heat Deflection Temperature (HDT): Approx. 140°C

Long Term Service Temperature: Up to 140°C

Chemical Resistance: Excellent resistance to oils, fuels, solvents, and many aggressive chemicals

ABS-CF40 thrives in the harshest thermal and chemical environments, making it ideal for industrial, automotive, and other high demand applications exposed to extreme conditions.

Wear Resistance and Processing

ABS-CF40 offers exceptional wear resistance, particularly in high friction environments. With 40% carbon fiber reinforcement, it provides even better durability than ABS-CF30 and unreinforced ABS. However, the high carbon fiber content may lead to more abrasiveness in processing equipment.

Wear Resistance: Outstanding under very high friction conditions, significantly better than unreinforced ABS and lower carbon fiber composites

Processing Methods: Injection molding, extrusion (specialized tooling may be required to address wear)

Its superior wear resistance and enhanced durability make ABS-CF40 ideal for heavy duty industrial components and applications where high friction and mechanical stress are prevalent.

Environmental Adaptability

ABS-CF40 features extremely low moisture absorption and superior dimensional stability, ensuring reliable performance in environments with fluctuating temperatures and humidity. Compared to lower carbon fiber content materials, it offers improved stability in harsh environmental conditions.

Water Absorption: Extremely low

Dimensional Stability: Excellent, with minimal expansion or contraction under environmental changes

ABS-CF40’s remarkable stability and resilience to environmental fluctuations make it ideal for use in the most challenging applications.

Applications

ABS-CF40 is designed for the most demanding applications that require top tier mechanical properties, wear resistance, and thermal stability. Common applications include:

Automotive: High performance structural components, engine parts, and housings that are exposed to extreme conditions.

Industrial Manufacturing: Heavy duty parts like electrical enclosures, mechanical brackets, and components subjected to high wear, friction, and stress.

Electronics: Durable, rugged protective covers and housings for devices requiring high impact resistance and exposure to mechanical stress.

Consumer Goods: Premium parts requiring exceptional strength, wear resistance, and thermal stability.

Summary Table for ABS-CF40

Characteristic Value/Description
Carbon Fiber Content 40%
Tensile Strength ≥ 200 MPa
Flexural Strength ≥ 280 MPa
Impact Strength ≥ 6.0 kJ/m²
Heat Deflection Temperature (HDT) Approx. 140°C
Long-Term Service Temperature Up to 140°C
Chemical Resistance Excellent
Water Absorption Extremely low
Processing Methods Injection molding, extrusion
Wear Resistance Exceptional under very high friction conditions

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Strength between ABSand ABS-CF

ABS-CF (Carbon Fiber Reinforced ABS) offers a significant strength improvement over standard ABS. The addition of carbon fibers enhances ABS's tensile strength, impact resistance, and rigidity, making it more suitable for high-load and demanding environments. ABS-CF also exhibits better flexural strength and heat resistance compared to standard ABS, making it ideal for applications requiring higher strength and durability.

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The friction coefficient of ABS is typically around 0.3 to 0.5, depending on surface finish and environmental factors. When carbon fibers are added to form ABS-CF, the friction coefficient generally decreases. The addition of carbon fibers can reduce the friction coefficient to about 0.2 to 0.4, as the fibers act as lubricants, improving wear resistance and lowering friction.The exact value can vary depending on the specific type of carbon fiber used, the proportion of carbon fiber in the composite, and the surface roughness of the materials involved.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

  • How can I contact the manufacturer of a product that interests me?

    When you find a product you are interested in, you can contact the manufacturer directly by sending an email and we will get back to you as soon as possible.

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  • Where will I find a buying guide?

    Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.

  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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