30% Carbon Fiber Reinforced PA6-CF30 Composite - Carbon Fiber Compounds Manufacturer | Supplier
30% Carbon Fiber Reinforced PA6-CF30 Composite - Carbon Fiber Compounds Manufacturer | Supplier
30% Carbon Fiber Reinforced PA6-CF30 Composite - Carbon Fiber Compounds Manufacturer | Supplier
30% Carbon Fiber Reinforced PA6-CF30 Composite - Carbon Fiber Compounds Manufacturer | Supplier
30% Carbon Fiber Reinforced PA6-CF30 Composite - Carbon Fiber Compounds Manufacturer | Supplier
30% Carbon Fiber Reinforced PA6-CF30 Composite

PA6-CF30 is a high-performance polyamide 6 composite with 30% carbon fiber, ideal for automotive, aerospace, and industrial equipment. It offers exceptional strength, stiffness, and impact resistance, thermal stability, and low moisture absorption. Processed via injection molding or extrusion, it’s customizable and recyclable for eco-conscious applications.

  • Model number: PA6-CF-BCA3
  • Matrix Resin: Nylon6 (Polyamide6) (PA6)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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PA6-CF30: Overview and Key Advantages

PA6 CF30 is an advanced polyamide composite that integrates 30% carbon fibers, providing a superior combination of strength, rigidity, and lightweight attributes. This material is engineered for high-performance applications where enhanced mechanical properties and reduced weight are critical. The table is a detailed overview of its key characteristics and advantages:

Property Value/Description
Base Material Polyamide 6 (PA6)
Reinforcement Carbon Fibers (CF)
Density Approximately 1.5 g/cm³
Tensile Strength 150-180 MPa (varies with fiber content)
Flexural Modulus 7000-8000 MPa
Impact Resistance High (up to 200% improvement over unreinforced PA6)
Thermal Stability Stable up to 240°C
Melt Flow Index Low (typically < 10 g/10 min)
Water Absorption Very Low (up to 0.4% moisture uptake)
Color Typically black (custom colors available)
Processing Method Injection molding, extrusion

PA6-CF30 Key Properties

Strength and Rigidity: PA6 CF30 offers a significant improvement in mechanical strength and stiffness compared to PA6 CF20, thanks to its 30% carbon fiber content. This makes it an ideal choice for structural components that must endure heavy loads and high stress while maintaining a lightweight profile. The increased carbon fiber reinforcement allows PA6 CF30 to handle even more demanding conditions in industries like aerospace, automotive, and industrial equipment.

Impact Resistance: With up to 200% higher impact resistance compared to unreinforced PA6, PA6 CF30 is highly durable in environments where high impact loads or mechanical shocks are common. This makes it an excellent material for safety-critical components and parts that are subject to frequent or intense mechanical forces, such as automotive crash structures and industrial machinery.

Thermal Stability: PA6 CF30 demonstrates excellent thermal stability, capable of maintaining its mechanical properties at temperatures as high as 240°C. This makes it suitable for applications exposed to extreme heat, such as engine components, electronic enclosures, and industrial equipment that operates under high temperatures.

Low Water Absorption: PA6 CF30’s very low moisture uptake (around 0.4%) further enhances its dimensional stability and long-term durability. This is particularly important for outdoor applications or environments with high humidity, where changes in material properties due to water absorption could otherwise compromise performance.

Customization and Sustainability

PA6-CF30 offers a high degree of customization, allowing manufacturers to adjust fiber length and distribution according to the specific requirements of their application. This flexibility supports the creation of bespoke parts with optimized properties for different environments, expanding its utility across a wide range of industries.

PA6 CF30 is a recyclable material, making it an eco-friendly choice for manufacturers looking to reduce their environmental impact. This characteristic aligns with the global push towards sustainable manufacturing practices, helping companies meet their sustainability goals without compromising on performance.

Applications

PA6-CF30 is versatile and finds applications in various industries, including:

  • Automotive: The increased strength and lightweight nature of PA6 CF30 make it perfect for structural components, body panels, and parts under the hood. Its impact resistance and thermal stability also enhance safety and performance in vehicles, while contributing to overall weight reduction and fuel efficiency.
  • Aerospace: In aerospace, where material weight and mechanical performance are critical, PA6 CF30 is ideal for components such as interior structures, brackets, and engine parts that require high strength and heat resistance.
  • Consumer Goods: PA6 CF30’s excellent strength-to-weight ratio and durability make it suitable for high performance consumer products like sports equipment, protective gear, and durable luggage. Its impact resistance ensures these products can withstand rough use while maintaining their structural integrity.
  • Industrial: In industrial settings, PA6 CF30 is used for high-stress machinery components, gears, and structural parts. Its high modulus and impact resistance help reduce the frequency of maintenance and extend the lifespan of critical equipment.
  • Electrical and Electronics: With its superior thermal stability, PA6 CF30 is frequently utilized in electronic housings and components that operate at high temperatures, ensuring reliable and safe performance even under thermal stress.

Personal Thoughts

PA6 CF30 represents a significant leap in material technology, offering an excellent balance between strength, rigidity, and lightweight design. Its 30% carbon fiber content provides superior performance for industries that demand high mechanical properties. The material’s recyclability further adds value, making it a responsible choice for companies focused on sustainability. PA6 CF30 is a standout option for manufacturers seeking to create innovative, durable, and high-performance products.

Conclusion

PA6-CF30 is a highly advanced composite material that combines the advantages of polyamide with the added strength of carbon fibers. Its enhanced properties make it an optimal choice for industries ranging from automotive to aerospace and industrial machinery. With its superior performance, sustainability, and versatility, PA6 CF30 is poised to meet the growing demand for lightweight, durable, and eco-friendly materials in the modern manufacturing landscape.

If you want to get more information about PA6-CF30, you can vist Youtube.

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PA-CF30 granules

PA-CF30 granules typically have a round or irregular shape, with diameters generally ranging from 2 to 5 millimeters. This shape allows for uniform flow during processing, ensuring consistency in molding and extrusion techniques. The granules have a smooth surface, facilitating easy mixing with other materials and enhancing their applicability across various uses. Their small size also makes PA-CF20 granules convenient for storage and transportation, effectively minimizing space requirements.

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Common Products Made from PA6-CF30

  1. Automotive Parts: Components such as interior trims, dashboard elements, and structural parts that require high strength and lightweight properties.
  2. Consumer Goods: Durable items like luggage, sports equipment, and outdoor gear, where impact resistance and low water absorption are critical.
  3. Electrical and Electronics: Housings and structural components for devices that need thermal stability and strength, especially in heat-generating applications.
  4. Industrial Equipment: Machinery parts, tools, and components that demand reliability and longevity in harsh working environments.
  5. Medical Devices: Items that benefit from biocompatibility and strength, used in various healthcare applications.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

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  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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