20% Long Carbon Fiber TPU LCF20 Compounds Suppliers
TPU LCF20 shows outstanding wear resistance, good temperature resistance, low density and recyclability. Moreover, carbon fiber reinforcement brings unique advantages and it has good fatigue resistance, chemical corrosion resistance and electrical insulation performance.
- Model No.: TPU-LCF-BCA2
- Reinforcing Filler: Long carbon fiber
- Base Material: TPU
- Molding Process: Injection/extrusion
- Free Sample: 3-15kgs
- MOQ: Negotiable
Advantages of TPU LCF20
| No. | Performance Advantage | Detailed Description |
|---|---|---|
| 1 | Excellent mechanical properties | – High strength: It has high tensile strength and is superior to traditional materials in strength under the same volume. It can be used for key components in aerospace and the shell of high-end notebook computers. – High modulus: It has a relatively high elastic modulus, with little deformation when subjected to force and good dimensional stability. – High elongation: It has good elongation ability, with good flexibility and tensile resistance, suitable for occasions that require repeated bending or stretching. |
| 2 | Outstanding wear resistance | It has outstanding wear resistance when there are wetting media such as water and oil. It is suitable for manufacturing shoe soles, conveying pipes, mechanical parts, etc., and can extend the service life of products. |
| 3 | Good temperature resistance | – Good low-temperature resistance: The glass transition temperature is relatively low. It can still maintain good elasticity, flexibility and other physical properties at minus 35 degrees. It is suitable for outdoor equipment, aerospace parts, etc. – Good high-temperature resistance: It has stable performance within a certain high-temperature range. |
| 4 | Low density | Compared with metal materials, it has a lower density, which helps to lighten products. It is suitable for fields such as aerospace and automobiles, reducing energy consumption and improving fuel efficiency. |
| 5 | Good processing performance | It can be processed by common thermoplastic material processing methods such as injection molding, extrusion, and calendering. The processing process is simple and flexible, and it can adapt to the manufacturing needs of various products. |
| 6 | Recyclability | As a thermoplastic material, it can be recycled after being discarded, reducing environmental pollution and waste of resources. |
| 7 | Unique advantages brought by carbon fiber reinforcement | The filling and reinforcement of long carbon fibers increase the strength and stiffness of the material, improve dimensional stability and thermal conductivity. The orientation of carbon fibers can be designed according to product needs to achieve performance optimization in specific directions. |
| 8 | Good fatigue resistance | It still maintains good performance under long-term repeated stress and is not easily damaged by fatigue. It is suitable for sports equipment, automotive parts, etc. |
| 9 | Chemical corrosion resistance | It has a certain tolerance to general chemical substances and can resist the erosion of acids, alkalis, organic solvents, etc. It is stable in applications in the chemical, electronic and other fields. |
| 10 | Good electrical insulation performance | It has good electrical insulation performance within a certain voltage range and can be used to manufacture insulating shells and cable sheaths in the field of electronics and electrical appliances. |
Application Scenarios
An excellent high-performance thermoplastic composite material—TPU LCF20 Compounds—is gradually emerging. This material is reinforced by long carbon fiber filling, and the filling mass percentage of long carbon fiber is 20%.
Carbon Xiamen New Material, as its manufacturer, endows this material with many excellent properties with its exquisite craftsmanship and advanced technology. Its high-strength characteristic is particularly prominent.
For example, in terms of data, under the same volume, the strength of TPU LCF20 composite material is several times that of traditional materials.
Imagine that in the aerospace field, some key components are made of this material. It can withstand extreme temperature changes and huge pressures, ensuring the safety and stability of aircraft during high-altitude and high-speed flights.
Due to its lightweight characteristic, it can effectively reduce the overall weight of the aircraft and improve fuel efficiency, bringing new breakthroughs to the development of the aviation industry.
In the field of electronic products, TPU LCF20 composite material also has excellent performance. For example, the shell of a high-end notebook computer adopts this material.
It not only provides solid protection for the computer and resists daily collisions and scratches, but also its good heat dissipation performance can ensure the stable performance of the computer during long-term operation. At the same time, the appearance and texture of this material are also very excellent, adding fashion and technological sense to the product.
The wear resistance of this material is also very excellent. In industrial manufacturing, some parts of mechanical equipment are often subject to friction and wear.
Using TPU LCF20 composite material to make these parts can greatly extend the service life of the equipment, reduce the frequency of maintenance and replacement, and reduce production costs. Its broad application prospects will undoubtedly bring more innovation and development opportunities to various fields.
The properties of different carbon fiber reinforced modified thermoplastic composite raw materials vary due to various factors. For more accurate and detailed information, you can refer to the manufacturer’s materials or contact us.
Learn more info by videos, please click here.
Influence of LCF
Long carbon fiber is crucial in TPU LCF. It enhances mechanical properties with high strength, making it suitable for aerospace and notebook casings. It increases modulus for dimensional stability and gives good elongation for flexibility and tensile resistance in applications like cables. It also improves dimensional stability and thermal conductivity. The carbon fiber arrangement can be adjusted for directional optimization. Overall, it enhances TPU LCF's performance and widens its applications.
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Diverse carbon fiber reinforced modified thermoplastic composite raw materials exhibit discrepancies in performance due to multiple factors such as the variance of matrix resins, the content and types of carbon fibers, and production processes. The advantages of these materials need to be accurately evaluated through comparison tests in accordance with actual application requirements and in contrast to specific other carbon fiber reinforced plastics. Moreover, thermoplastic composites produced by different manufacturers may have distinct emphases and variations in performance. If more accurate and detailed information is required, it is advisable to refer to the product manuals and technical data sheets of relevant manufacturers or contact us directly.
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Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
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How can I contact the manufacturer of a product that interests me?
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Where will I find a buying guide?
Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
