PEI LCF20 has high strength and rigidity, good heat resistance up to 250°C, chemical corrosion resistance, dimensional stability, flame retardancy, low moisture absorption, excellent wear resistance and good processing performance.
PEI LCF20 is a thermoplastic composite material. It uses polyetherimide as the base material and adds long carbon fibers with a mass percentage of 20% as the filling material for enhanced modification. This unique combination endows the material with excellent performance.
1. High strength and rigidity: The addition of carbon fiber makes PEI LCF20 have extremely high strength and rigidity. It can withstand huge external forces without deformation and maintain a stable structure in various harsh environments.
2. Good heat resistance: This material has excellent heat resistance and can work stably for a long time in high temperature environments. Even at a temperature as high as 250°C, PEI LCF20 can still maintain the stability of its physical and chemical properties.
3. Chemical corrosion resistance: It has good tolerance to a variety of chemical substances. Whether it is strong acid, strong alkali or organic solvent, it is difficult to erode it.
4. Good dimensional stability: Under different temperature and humidity conditions, the dimensional change of PEI LCF20 is very small, which can ensure the accuracy and reliability of products.
5. Good flame retardancy: When encountering a fire source, PEI LCF20 can play a certain flame retardant role and reduce the risk of fire.
6. Low moisture absorption: This material has a very low absorption capacity for moisture and can maintain good performance in a humid environment.
7. Excellent wear resistance: PEI LCF20 has excellent wear resistance and can maintain a smooth and intact surface during long-term use.
8. Good processing performance: It can be molded by various processing methods such as injection molding and extrusion, which is convenient for producing products with various complex shapes.
Due to its excellent performance, PEI LCF20 composite material has a wide range of applications in fields such as aerospace, automobile manufacturing, and electronics. In the aerospace field, it can be used to manufacture aircraft parts such as wings and fuselages; in the automobile manufacturing field, it can be used to manufacture engine parts and transmission systems; in the electronics field, it can be used to manufacture high-performance electronic product casings.
As the manufacturer of PEI LCF20 composite material, Carbon (Xiamen) New Material has successfully applied this material to the manufacturing of the casing of a high-end medical device. This medical device has very high requirements for the casing. It not only needs to have high strength and rigidity to protect the internal precision electronic components and medical parts, but also needs good heat resistance and chemical corrosion resistance to adapt to various complex medical environments.
PEI LCF20 composite material just meets these requirements. Its high strength and rigidity enable the casing to effectively resist external impacts and collisions and protect the safety of internal equipment. Good heat resistance ensures that the casing will not deform or be damaged during high-temperature disinfection. At the same time, chemical corrosion resistance enables the casing to resist the erosion of various disinfectants and cleaners and maintain long-term stability.
To verify the performance of this material, Carbon (Xiamen) New Material has conducted a series of strict tests. In the strength test, the casing is dropped freely from a certain height multiple times. After repeated tests, the casing still remains intact without obvious damage or deformation. In the heat resistance test, the casing is placed in a high-temperature environment for a period of time. After taking it out and observing, the shape and performance of the casing have not changed. In the chemical corrosion resistance test, the casing is soaked in various chemical reagents. After a period of time, there is no corrosion phenomenon on the surface of the casing.
It can be seen through this application case, that PEI LCF20 composite material shows great application potential in the field of high-end medical devices with its excellent performance. Carbon (Xiamen) New Material will continue to be committed to researching and producing high-performance composite materials and providing strong support for the development of various fields.
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Please click here to watch videos on other carbon fiber reinforced thermoplastics.
Long carbon fibers play a crucial role in PEI LCF20. They greatly enhance the strength and rigidity of the material, enabling it to withstand huge external forces without deformation and maintain a stable structure in various harsh environments. At the same time, long carbon fibers also improve the heat resistance, wear resistance, and dimensional stability of the material, laying a foundation for the wide application of PEI LCF20 in many fields.
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.